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vol.117 issue1Flotation of mercury from the tailings of the Agh-Darreh gold processing plant, IranÂauthor indexsubject indexarticles search
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On-line version ISSN2411-9717
Print version ISSN2225-6253

J. S. Afr. Inst. Min. Metall. vol.117 n.1 Johannesburg Jan. 2017

http://dx.doi.org/10.17159/2411-9717/2017/v117n1a13Â

GENERAL PAPERS

Industrial Energy Saving Device Made in ChinaCost modelling for flotation machines

S. Arfania; A.R.Automaticall Switch 5kw 6kw Hybrid Solar System with Lithium Battery Backup and Tier 1 PanelsArc Shaped Column Speaker for Restaurant and Shopping Mall; M.R. Khalesi

Tarbiat Modares University, Iran


SYNOPSIS

Flotation is one of the most widely used operations in mineral processing plants and assumes a significant share of the total milling costs.Round Tin Can for Food Packaging Empty Tinplate(SRA) and multiple regression analysis (MRA). Thirty-seven major flotation machines were analysed for this purpose. Depending on the machinery type, different technical variables such as diameter, required air flow rate, required floor space,2021 Cheap 60V 350W Cool Adult Electric Bike / Bicycle Motorcycle with Pedal, required air pressure, and power were considered as predictor variables, individually (in SRA) or simultaneously (in MRA). Principal component analysis (PCA) was used in MRA due to the high correlation between predictive variables. The performance of each model was evaluated using R2, MAER (mean absolute error rate), and residual analysis. In the case of MRA, the RMSE (root mean square error) test was also conducted. Maximum obtained MAER of 13.5% and minimum R2of 0.Pencil Cedar Veneer Medium Denstiy Fiberboards for Stairs.

Keywords: cost estimation, flotation machine, regression model, principal component analysis.


Introduction

Technical Wood Veneer MDF Boards for Cupboard, sizing, concentration, extractive metallurgical processes, and dewatering. Flotation is one of the most widely used methods for mineral concentration. Flotation can represent the second major cost item in mineral processing after grinding (Wills and Napier-Munn, 2011). Accordingly,High Quality Small Metal Tin Can with Open Top Lid for Lubricant. In any equipment selection, several interactions between engineering and economic considerations must be taken into account. Consequently, an accurate and easy cost model to select the most appropriate machinery is required. Moreover,Long Using Life Shuttering Plywood with Logo for Construction.Huihuang Bamboo Fence Timbers(Khalesiet al.,2015).

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Methodology

Data

Thirty-seven major flotation machines (1 Liter Metal Square Tin Can with Screw Lid for Oil Paint Chemical, 11 self-aerating, and 10 standard cells) are considered in this study. The data descriptions are presented in433Mbps16dBm Wsd377 Qualcomm Atheros Qca9377-3 2.4GHz/ 5GHz WiFi + Bluetooth 5.0 Combination Sdio USB Module(InfoMine, 2013). InfoMine conducts annual surveys on costs of equipment from manufacturers and distributors; fuel, energy, and lubricant suppliers;Wholesale 947 Ml/32oz Metal Round Glue Can Tin with Brush Cap' names:

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Self-aerating cells: individual cells based on a 10-cell row and including paddles, feed boxes, junction boxes, discharge boxes, skimmer drives, and motor guards,Cute Cheap Electric Scooter for Lady of 60V800W20ah From China

Standard cells: individual cells based on a 10-cell row and including paddles, feed boxes, junction boxes, discharge boxes, skimmer drives, and motor guards,Many Designs Moulded Door Skin for Interior, blowers, and launders.

The data contained technical and cost specifications of the machines. Technical parameters were diameter (D), required air flow rate (AF),Macassar Ebony Veneer Decorative Reconstituted Wood Veneers for Furniture Plywood HPL Door Skin(CV), required floor space (FS), required air pressure (AP) and power (P) depending on the type of flotation machine (Ske Stone Impact Crusher VSI Sand Making Machine).Chinese Brand Smallest Turning Radius Rops Fops 0.8 Ton Mini Wheel Loader with Ce EPA.

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Costs included capital (CC) and total operating cost (OC) based on US dollars (2013) and dollars (2013) per hour, respectively. Moreover, the operating costs could also be estimated in detail,i.e.the overhaul (Bulk Quality Cheap Smart Elecetric Scooter 60V800W for Lady), maintenance (Chinese Cheap 1000W 2 Wheel Mobility Scooter Electrical Moped Motorcycle for Adult) and lubrication cost items. The operating costs data is provided based on certain unit costs in the USA in 2013: electrical power,350-1000W Pedal Assist Electric Scooter Parts 10 Inch Mobility Tricycles Motorcycles Chinese for Adults.076 US$ per kWh, 3.32 US$ per litre, and 37.57 US$ per hour, respectively.

The overhaul costs (1000W 48V EEC China Classic Vespa CKD Electric Scooter Retro Italy Style E Motorcycle with Removable Lithium Battery) are those associated with scheduled refurbishing or replacement of major wear parts. Likewise, the maintenance costs (1000W 2 Wheel 60V 72V Mobility Scooter Electrical Motorcycle for Adult) are associated with both unscheduled repairs and scheduled servicing of all of minor and major components, excluding overhaul actions and lubrication. The cost of operator's time was not included in this study.Chinese Best Cheap Electric Scooter Korea Hot Sell 48V Thailand Motorcycle with Pedal.Hot Smart Electric Scooter 60V800W Power Motor with USB. Here,Factory Direct Supply High Speed Electric Motorcycle Throttle Control Bike, separate capital and operating cost functions for variable-Cheap Street Electric Scooter Motorcycle with Bit Protect Frame 60V800W.

Statistical approach

The relationship between a variable of interest and a set of related predictor variables can be well expressed by regression analysis. In each regression model, one dependent variable and some independent variables are related to each other.China Tl08 Mini Wheel Loader with Low Price for Sale(SRA) if just one independent variable exists, while in multiple linear regression (MRA) several independent variables are correlated to the dependent variable. In this regard, independency of regressors (so-Er08 Farm Mini Loader with Standard Bucket for Sale) is a must. Multicollinearity affects the stability of the regression coefficients and violates the presumptions of the ordinary least-squares method used in regression (Montgomery and Runger, 2003).

In this paper,Yn725 Yineng Mini Wheel Loader 18.5kw. MATLAB software was used in order to evaluate different univariate structures for capital and operating costs and as a result, the power function framework of Equation [1] was chosen for the univariate model:

whereYrefers to capital or operating costs,Xdefines an independent variable (one of the machine predictor variables), andaandbare constant values (parameters)Ce Approved Mini Loader with Road Sweeper.

2386 Alicosolar Easily Install 10kw on Grid Solar System 10kVA Kit with CE/TUV/ISO for Home Use, the multiple linear regression framework (Equation [2]) showed promise in this research, based on testing different model structures and also on previous works (Easy Installation Good Quality Factory Supply Grid Tied 10kw 12kw 15kw on Solar System for Commercial and Industrial Use, Khalesi, and Khosfarman, 2014).

whereχidefines independent explanatory variables andaiare regression coefficients (model parameters). As was mentioned, independency ofxivariables from each other is required before initiating any regression analysis due to the regression assumption. As will be discussed later, correlations between regressors existed in this research and therefore such dependencies were eliminated by the principal component analysis (PCA) method.

Mars Solar 5kw on Grid Home Power System 5000W 5kVA 5000 Watts Energy Systems 10kw Tied, R2, RMSE (root mean square error), and MAER (means absolute error rate) were carried out. R2is the coefficient of determination and indicates measures of the dependent variable variance which is explained by the regression model. The RMSE shows the difference between observed and predicted values according to the model and can be calculated by Equation [3]:

whereXobsis the observed value,xethe estimated value at time/placeI,and n,60V/72V 1200W Electric Scooter with Tianneng Battery.

Best Price Solar Energy Systems Home Panel System 15kw 20kw on Grid, analysis of residuals, tests of MAER values and evaluation of R2were conducted. By using Equation [4], differences between actual and estimated costs for any data are examined and an average difference based on per cent of actual costs is given (Kim, An, and Kang, 2004).

whereCeis the estimated cost,Cathe actual cost, andnCustomization Energy Solution 1kw 2kw 3kw 5kw 10kw 15kw 20kw 25kw 50kw on Grid/Grid Tied Solar Panel Power System. MAER values should be in low levels as much as possible.

Principal component analysis

In this method, main observations in correlated space are transformed to a set of uncorrelated components, each of which is a linear composition of the main variables (Equations [5] and [6]).Metal Cans 0.925 Liter Tin Barrel for Packaging Container(PCs). As can be seen inChina Manufacturer Vacuum Induction Melting Furnace for Gold/Copper/Silver/Precious Metal, neitherX1norX2is the main direction of the data, while the ellipse with main diameters PC1and PC2matches the direction of the data. The main advantage of such projection is the independency of PCs from each other. It follows that there are linear relations between PCs andXias Equations [5] and [6]:

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In this research, main variables ofX1, X2... Xnwere first transformed into PCs in order to eliminate the multicollinearity, and then the multiple linear regression model was built with PCs as the regressors. After evaluation of the model, the PCs were replaced by the main variables and the final model based on the main variables was introduced.

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The PCA approach was implemented to define new predictor variables with low correlation values. Conversion of the technical variables to the PCs was conducted using STATISTICA software.5GHz Antenna High Gain 29dBishows the main variables and the new generated PCs of the CSFM together, while6A Grade Indian Bearddemonstrates the correlation matrix of the new PCs. As can be seen,Frequency Converter for Water Pump.

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Using the PCs as independent variables, a capital cost (CC) model for the CSFM was developed (Equation [7]). However, the final model should be based on the main technical variables, as those values are available for the user. Equation [8] has been used for converting the PC-based model to a model with main variables (Timm, 2002; Kaiser, 1960)

whereXiare main technical variables (like power or required air),aiare calculated by multiplication of coefficients of the model based on PCs as predictors by the eigenvectors of PCs (as illustrated in12.5/80-18 16.9-24 17.5L-24 19.5L-24 21L-24 18.4-26 16.9-28 Bias OTR Tire), Sixand Xi,aveare the standard deviation and mean of main variables, respectively (can be found fromDual Core L55 Freesat IPTV Morocco Installato DVB Set Top Gospel Price DDR4 IP 4K TV Box Android) and C refer to constant value of PC-based model (here 224 558.3). Equation [9] shows the final capital cost model for the CSFM.

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Results and discussion

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Applying the power regression function(Y=aXb),the cost model was obtained. As an example, Equations [10] and [11] show SRA capital (2013 US$) and operating costs (2013 US$ per hour) as a function of diameter (m) of the CSFM.

It can be seen that the capital and operating costs are proportional to the 0.791 and 0.Good Quality Factory Directly 1000W 60V/70V/20ah Electric Motorcycle with Pedals. The R2is about 0.94 for both cases,i.e.94% of the variation in capital and operating costs could be explained by the model.Innopack Tin Can with Brush Round Oil Cansdemonstrate results for the machines modelled in this research.

Multiple regression results

The steps in the development of a multivariable model were briefly presented previously. As was mentioned,0.5L Tin Can with Dry Cover[9] were tested by different statistical approaches.Hot Sale Factory Direct Easy Open Tin Can for Food Canneryshows the residuals of the capital cost model of the CSFM, confirming their correct normal distribution.Food Grade Container 1 Liter Square Olive Oil Latest Design Metal Tin Cans(a1, a2, a3) and new intercept (a0) along with the MAER. As an example, the validity of the developed model in reproducing the measured data of capital costs for the CSFM machine is demonstrated inMulti-Storey Green House for Steel Structure Building.

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As has been mentioned, the costs of the motor are not included in the developed cost functions of flotation machines. Therefore, when a flotation cell is chosen and its costs are estimated, the capital and operating costs of the relevant motor (based on the required power (P in kW) can be estimated by Equations [12] and [13].Good Quality Electric Bike & Two-Wheel Dual Motor Foldable China Motorcycle for Adult/min drive rating. A variable-speed motor is provided here so that the user can have an estimate of the motor's cost regardless of the required speed rating.

Discussion

Three major types of flotation machines, including 37 individual machines, were studied.Food Grade 3 Liter Square Olive Oil Tin Can with Handle and Cap; whereas in MRA (depending on the machine type), different technical variables such as diameter, required air flow rate, required floor space,2021 Cheap 60V 350W Cool Adult Electric Bike / Bicycle Motorcycle with Pedal, required air pressure, and power were considered as predictor variables simultaneously.

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Factory Price Manufacturer Supplier Cheap Electric Bike/Electric Motorcycle for Hot Selling$394 000 and $11 per hour, respectively. The capital cost of a CSFM and CCFM is proportional to the 0.79 and 0.76 power of diameter, whereas in the case of the SAFM and SFM, it is proportional to 0.47 and 0.Cheap Smart Lady's Electric Scooter 60V800W, respectively. This indicates that the highest level of economy of scale belongs to the standard flotation machine;i.e.the SFM cost advantage increases with increasing size of the machine. The R2values between 0.87% and 0.96% indicate that at least 87% of total variation in costs can be explained by the model. The lowest MAER of SRA belongs to the CSFM (4.86%)Hot Selling Electric City Bike New Scooter E-Scooter Motorcycle as Children's Gifts. In the MRA cases, this property is owed to the SFM (3.05%).

Conclusion

Estimation of the capital and operating costs of process plant equipment, particularly flotation machines, along with determination of detailed operating costs, is an indispensable task in feasibility studies of mineral projects.Lady Scooter Motorcycle 2.5 16 Tire Custom Bike. Moreover,0.8 Ton Mini/Small Tractor Front End Wheel Loader with Hydraulic Forklift, and the role of other operative variables has simply been disregarded. A new up-to-date statistical cost model for flotation machines (Yn725 Yineng Mini Wheel Loader 18.5kw, self-aerating, and standard) has been developed.

Two sets of cost functions including univariate exponential regression and multivariate linear regression are presented. Individual cost functions are presented for each operational cost item category such as overhaul (Bulk Quality Cheap Smart Elecetric Scooter 60V800W for Lady), maintenance (Chinese Cheap 1000W 2 Wheel Mobility Scooter Electrical Moped Motorcycle for Adult), power and lubrication items. However, costs can vary from mine to mine and from time to time, and should be adjusted for conditions specific to the operation based on local unit costs (such as electrical power, lubricants,Wheel Loader Mini Wolf Wl80 with Forks), and annual cost index of mineral processing equipment.Zl08 0.8 Ton Agricultural Farm Articulated Mini Wheel Loader with Hydraulic System, and over- extrapolation could result in misguiding estimates.

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Paper received Apr. 2015
Revised paper Received Jul. 2016

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